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Andrew J. Castillo

Andrew J. Castillo

Manufacturing Center Student Support
Denver, Colorado, United States
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Featured By TITAN
Featured By TITAN

FSAE Forward Steering Uprights

Project Thumbnail for FSAE Forward Steering Uprights

Discipline

5-Axis

Material

7075 Aluminum

Industry

Automotive

Machine

Mill

Project Details

At the university shop, we often machine parts for our Formula SAE team, but this forward steering upright was the most complex I’ve ever made. With tight bearing tolerances and intricate 3D surfaces, it pushed my skills to the limit and required me to learn new machining techniques. By the end, over 95% of the material was turned into chips, leaving behind a lightweight, high-precision component ready for the track. A true test of precision and craftsmanship! (Pictures posted with permission)

Project Attachments

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Upright Side View
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Upright Back View
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Upright Front View
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Upright Finishing Set Up
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Upright 5-Axis Set Up
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Upright Roughed Part
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Upright Starting Stock
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